課程資訊
課程名稱
高科技廠房設施設計
High-tech Facility Design 
開課學期
100-1 
授課對象
工學院  營建工程與管理組  
授課教師
張陸滿 
課號
CIE5065 
課程識別碼
521 U3790 
班次
 
學分
全/半年
半年 
必/選修
選修 
上課時間
星期二A,B,C(18:25~21:05) 
上課地點
土研402 
備註
上課時間:星期二18:30-21:30與陳柏翰合開
限學士班三年級以上
總人數上限:60人 
Ceiba 課程網頁
http://ceiba.ntu.edu.tw/1001_CE521_U3790 
課程簡介影片
 
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課程概述

The purpose of this course is to provide basic design knowledge needed for cleanroom facilities that supplement high-tech manufacturing and R&D. High-Tech includes, not limited to, the advanced technologies applied in the fields of microelectronics, optoelectronics, precision equipment, telecommunication, nanotech, pharmaceutics, biotech, medical devices, animal experiment, and Aerospace. The processes undertaken in high-tech manufacturing plants and R&D labs require cleanrooms with extremely stringent environmental control.

The environmental control includes temperature and humidity level, air/water quality, purity of chemicals and gases, noise and vibration degree, electromagnetic and radio frequency interference, electrostatic discharge, materials out-gassing, safe grounding, assurance of personnel heath, safety and security and prevention of biohazard.

The focus of this course is on designing cleanroom and engineering its associated facilities. Students will gain skills needed to meet ever-changing challenge of delivering an ultra pure clean room and ultra pure utilities. Moreover, this course will strengthen students’ understanding and background in constructing high-tech manufacturing plant and research lab.

The environmental control includes temperature and humidity level, air/water quality, purity of chemicals and gases, noise and vibration degree, electromagnetic and radio frequency interference, electrostatic discharge, materials out-gassing, safe grounding, assurance of personnel heath, safety and security and prevention of biohazard.

The focus of this course is on designing cleanroom and engineering its associated facilities. Students will gain skills needed to meet ever-changing challenge of delivering an ultra pure clean room and ultra pure utilities. Moreover, this course will strengthen students’ understanding and background in constructing high-tech manufacturing plant and research lab.

Outstanding full-time students will be recommended to receive summer intermship fr 

課程目標
1.Differentiate the typical processes in semiconductor, biotech,
devices, and pharmaceutical manufacturing and R&D.

2.Explain the interdisciplinary nature of high tech manufacturing and research.

3.Perform architectural design for cleanroom and schematically layout factory.

4.Use the basic theories and principles to design systems for heating, ventilation and air conditioning (HVAC,) water/air treatment, noise and vibration mitigation.

5.Classify cleanrooms in terms of various international standards.

6.Specify the environmental control criteria for cleanroom in terms of temperature and humidity level, air/water quality, purity of chemicals and gases, noise and vibration degree, electromagnetic and radio frequency interference, electrostatic discharge, materials outgassing, and safe grounding.

7.Apply the knowledge in testing and commissioning cleanroom and its associated facilities.

8.Establish contamination control programs for constructing, operating, and maintaining the high-tech facilities.

9.Address the issues in automatically managing the emergency, safety, and security systems.

10.Link to the information sources for further studies in nano/micro fabrication and research.
 
課程要求
This course is intended to offer for EMBA, MS, & PhD Graduates, and undergraduate Juniors and Seniors. Students in engineering, science, pharmacy, and life sciense will be exposed to fundamental theories and their applications in the design/build/certify of the high tech manufacturing plants and research labs. Academic faculty will teach basic theories and principles. Professional industrial experts will be invited to cover the application of theories and principles in the real world practices. The contents will include lectures, home works, a semester team project with an oral presentation and a written report, and a final examination. Field trips to visit high-tech plants and research labs, and cleanrooms will be arranged. Moreover, laboratory experiments will be provided to enable students to have hands-on experiences in the environmental impact on high-tech manufacturing and research.

There will be approximate 8 homeworks in Fall 2010. Homework counts 15% of “Total Grade.” Students will have reading assignments. The homework is to answer the questions derived from the reading assignments, lectures, lab experiments, cleanroom tour, or field trips.

Meanwhile, each stdudent will be required to write a maximum 15-page report in either Chinese or English (Double Space.) The page limitation imposes an organizational and summarization burden on student. Student must be concise and turn in timely. Figures, tables and graphs often help present useful concepts in less space. You should start selecting your high-tech related topic right after semester start. To avoid overlapping, the topic must obtain Professor Chang's approval.



There is one (1) group term project. The group term project tests the student understands of the principal concepts covered in the course within the context of a comprehensive “real-world” problem. It also provides an opportunity to develop skills for working in a project team context and communication skills. The term project counts 50% of the final grade. Off-c 
預期每週課後學習時數
 
Office Hours
 
指定閱讀
 
參考書目
1. Chang, C.Y., and Sze, S.M., ULSI Technology, McGraw-Hill Company, Inc., International Edition, 1996, New York.
2. Food and Drug Administration, Guideline on Sterile Drug Products Produced by Aseptic Processing, FDA, Information Branch, Rockville, Maryland, USA.
3. International Organization for Standards, ISO Standard 14644-4, part 4: Design, Construction, Start up, Geneva, Switzerland, 1999.
4. International Society of Pharmaceutical Engineering, Pharmaceutical Engineering Guide — A Guide for New Facilities, Volume 3: Sterile Manufacturing Facilities, ISPE, 2000.
5. Lurgi, S., Xu, J., and Zaslavsky, A., Future Trends in Microelectronics, Wiley, N.Y, 1999.
6. Mulhall, D., Our Molecular Future: How Nanotechnology, Robotics, Genetics, and Artificial Intelligence Will Transform Our World, Prometheus Books, Amherst, N.Y., 2002.
7. Nishi, Y., Doering, K., and Wooldridge, T., Handbook of Semiconductor Manufacturing Technology, Marcel Dekker, New York, 2000.
8. Scherge, M., Biological Micro- and Nanotribiology: Nature’s Solutions, Sprinker, New York, 2001.
9. Van Zant, Peter, Microchip Fabrication: A Practical Guide to Semiconductor Processing, 4th ed., McGraw-Hill, New York, 2000.
10. Whyte. W., Cleanroom Technology: Fundamentals of Design, Testing, and Operation Operation, Chichester, New York, 2001.
11. 半導體製造技術,Quirk Serda 著,羅文雄、蔡榮輝 譯 ,滄海(2003)
12. 半導體奈米技術,龍文安 著,五南(2006)
13. 半導體英語,傳田精一 著,陳連春 譯,建興(2003)
14. 高科技廠務,顏登通,全華科技(2008)
 
評量方式
(僅供參考)
   
課程進度
週次
日期
單元主題
Week 1
9/13  Course Introduction of High-Tech & Nanotechnology 
Week 2
9/20  Semiconductor Manufacturing Processes & Picoscope 
Week 3
9/27  Fab Design, Manufacturing Tools & Contamination Control 
Week 4
10/04  Cleanroom and Related Issues 
Week 5
10/11  High-Tech Fab/Plant Layout 
Week 6
10/18  Fundamentals of Vibration, Sound & Mitigation 
Week 7
10/25  Ground Vibration & Microvibration on Semiconductor Fab and Its Mitigation 
Week 8
11/01  Pharmaceutical, Medical Devices, and Biotech Manufacturing and
Cleanroom 
Week 9
11/08  No Mid-term Exam, Field Trips Industrial Park and High-Tech Fab/Plant and Environment & Ecological Park in Chia-Ee on 11/19-20 
Week 10
11/15  Electro-Magnetic Compatibility 
Week 11
11/22  HVAC Design 
Week 12
11/29  Electrical Systems and Power Stability in High-Tech Facilities 
Week 13
12/06  Ultra Pure Utility & Piping System and Airborne Molecular Contamination 
Week 14
12/13  Field Trips to Fabs of Solar Energy, LED, Photon Source, or TFT and learn their Manufacturing Processes 
Week 15
12/20  Pharmaceutical, Medical Devices, and Biotech Manufacturing and GMP  
Week 16
12/27  No Class Fab Tour, Compensation for Field Trip on 12/20. Project Scheduling and Control & Cleanroom Commissioning. A whole day tour will be held on a weekend. Student must attend except in emergency. 
Week 17
1/03  Term Project Presentation